Ekgas, To keep a gas regulator working well and safely, regular inspection, proper operation, and correct installation are essential. Below is a practical maintenance guide commonly used in industrial and commercial gas systems.

1. Install the Regulator Correctly

• Ensure gas type, pressure range, and flow capacity match the application

• Install in the correct flow direction (check arrow on body)

• Use proper pipe alignment to avoid mechanical stress

• Install a gas filter/strainer upstream to protect internal parts

2. Keep Gas Clean and Dry

• Moisture, dust, and oil are the main causes of regulator failure

• Use a gas filter and moisture separator when needed

• Periodically drain filters and separators

3. Regular Inspection & Visual Checks

Check at scheduled intervals:

• External gas leaks (use leak detection solution, not flame)

• Corrosion or rust on body and fittings

• Cracked diaphragm housing

• Loose connections or vibration damage

Recommendation: Inspect monthly for industrial systems

4. Monitor Pressure Performance

• Check outlet pressure stability

• Watch for:

  Pressure creep (pressure slowly rising)Pressure drop under load

• Use a pressure gauge downstream of the regulator

If pressure is unstable, the diaphragm or valve seat may be worn.

5. Protect the Regulator from Environment

• Install outdoor regulators with protective covers

• Avoid exposure to:

  • Rain and dust

  • High temperatures

  • Direct flame or radiant heat

• Keep vents clear (especially for diaphragm regulators)

6. Avoid Overpressure & Shock

• Do not exceed maximum inlet pressure

• Open upstream gas valves slowly

• Use:

  • Overpressure shut-off valve

  • Relief valve if required by code

7. Perform Periodic Maintenance

Depending on usage:

• Clean internal parts (by qualified personnel)

• Replace diaphragm, O-rings, and valve seat if worn

• Calibrate or re-adjust outlet pressure

Always shut off gas and depressurize before maintenance.

8. Replace When Necessary

Replace the regulator if you notice:

• Frequent pressure instability

• Gas leakage from vent

• Diaphragm failure

• Regulator age exceeds manufacturer recommendation

9. Follow Standards & Manufacturer Guidelines

• Follow local gas safety codes

• Use original spare parts

• Keep maintenance records

Summary Checklist

Correct installation
 Clean gas supply
Regular inspection
Stable pressure monitoring
Environmental protection
Scheduled maintenance